The global aluminum extrusion market was worth 19.1 Mn MT in 2019. Looking forward, the market is forecast to reach a volume of 24.3 Mn MT by 2025. The increase in the construction of green buildings and automotive sector are the key factors driving the market growth. Aluminum products offer strength and malleability, creating demand in industrial applications. Extruded aluminum are 100% recyclable and lightweight, used in the fabrication of automobiles parts.
Lighthouse ERP for Metal and Minerals Profiles Industry enables Production Planning and monitoring of various stage wise processes which is a vital requirement of this business vertical.
Lighthouse Aluminium Extrusion ERP is designed to provide complete visibility across all supply chain, ERP Software for Logistics, Inventory and financials.
Production planning is challenging without proper alignment between production output and customer demand.
Ineffective planning can lead to high scrap rates and excessive material waste significantly impacting operational efficiency and production costs.
Maintaining consistent quality throughout the production process is important to avoid any further rework, rejection, or reduced customer satisfaction.
Poor maintenance and unexpected tool downtime can severely disrupt production schedules and reduce productivity.
Managing custom orders that require specific profiles, lengths, and finishes while ensuring timely delivery can be challenging.
Maintaining the traceability of raw materials and finished products is essential, particularly in cases where products are returned or quality issues arise.
ERP Software for aluminium extrusion industry aligns production and schedules with demand, supporting both Make-to-Order and Make-to-Stock improving response times and stock management.
Optimized Press Planning Reduces waste by maximizing billet usage, cutting costs, and improving material efficiency.
Quality Control module of ERP can integrate quality control checks at various stages of the extrusion process, from billet heating to final finishing minimizing rework and rejections.
Die Management tracks die/tool performance and maintenance history, supporting proactive maintenance and effective planning.
ERP software can streamline order management, from capturing custom specifications to tracking production and delivery status.
Lighthouse ERP enables complete traceability from raw materials to finished goods, allowing quick identification and resolution of quality issues.
Details of Products, Attributes, Production Process Group, Tools and Consumables required Similar Product.
Grouping of similar products in one work order plan to save production time. Work Center/ Process wise Planning details.
Unlimited, pre-defined, BOMs meet the unique needs of your manufacturing processes and reflect critical interdependencies, and routings for accurate scheduling and planning.
Die Issue to Production Floor
Easily track and schedule tooling usage highlighting out-of-service tools and dies for accurate work order or process scheduling.
Foundry & Extrusions Daily Production and Inventory Status
Standard Vs Actual Consumption of Raw Material
Capturing of Breakdown time, cause, symptoms, corrective action.
Definition of Production rate, process and machine wise with per hour production capacity.
Work Order/ Job Order rescheduling. Production is a process for multiple job cards clubbed together.
Process/Stage-wise status of Customer Orders that are under production.
Based on past Sales Data & Pending Orders. Min & Max and Re-order Level for store material procurement.
Load Analysis, Machine Efficiency. Definition of Cycle Time for processes and machines
Order and Process wise WIP Stock report indicating (Under Process/ Completed)
Process wise inspection & QC to capture rejected, Rectified, and accepted Quantity.