Lighthouse ERP
Sponge Iron DRI Industry plant & Waste Heat Recovery Boilers
Simple to Use
Easy to Implement
Flexible to Customized Solution
The Direct Reduced Iron (DRI) industry responsible for producing critical inputs like Hot DRI (HDRI), Hot Briquetted Iron (HBI), and Sponge Iron plays a pivotal role in secondary steel manufacturing. As market demand intensifies and operational processes become more complex, sponge iron manufacturers face growing challenges in areas like cost management, production efficiency, and material handling.
To address these pressures, Customised ERP software designed for steel industry have emerged as essential tools, offering integrated solutions that streamline core functions such as production planning, inventory control, financial management, material traceability, and quality assurance. By providing real-time data visibility, accurate cost tracking, and automated workflows, ERP software comprising of different core erp modules empower sponge iron producers to operate with precision, agility, and control.
Lighthouse ERP for sponge iron, specifically designed for the unique demands of the sponge iron (DRI) industry, stands out by integrating critical functions like Freight Handling, Yard Management, Weighbridge Integration, and Security Gate Control. With its industry-focused features, Lighthouse sponge iron ERP enables manufacturers to enhance production reliability, minimize operational errors, and stay competitive in a rapidly evolving market.
Managing raw material (iron ore, coal) and finished goods across crushers, stockyards, feeders, and bagging areas is chaotic without an integrated DRI manufacturing system.
Without weighbridge integration with ERP, Manual weighbridge entries and security gate logs delay operations and create scope for manipulation or errors.
Transfers between different yards or divisions are not accurately recorded, leading to stock mismatches and confusion in reporting.
Delivery orders, weigh slips, and invoices aren’t linked in real-time, leading to billing errors and dispatch confusion.
Without ERP, linking input raw materials to final sponge iron lots is difficult, affecting quality audits and customer assurance.
With no finance management module Purchase bills, freight charges, and inter-division expenditure lack approval workflows, leading to delays and cost leakages.
Tracking shift-wise production, metallization % differences, and yield gaps is almost impossible with traditional tools.
ERP for Steel Industry tracks raw material flow across crushers, feeders, and bagging units, ensuring zero stock loss or mismatch.
Provides clear visibility into which lot was produced from which material batch under what conditions ensuring full traceability sponge iron ERP software.
Integration with weighbridges and security gates enables real-time freight tracking and gate pass automation.
Production module of ERP helps with Real-time dashboards for metallization %, temperature, pressure, and batch-wise yield help fine-tune production.
Captures material-wise, process-wise, and overhead costs for accurate standard vs. actual cost comparison.
Sales contracts, sales orders, weigh slips, delivery challans, and invoices are auto-linked for faster, error-free dispatch.
On-demand reports for production efficiency, quality deviations, and financial health improve plant management DRI manufacturing ERP.
Tracks inward/outward movement across raw material stockyards, crushers, feeders, and bagging areas. Enables batch-wise and semi-finished product pricing during manufacturing.
Accounts approval and automated bill passing for purchases, services, and freight scenarios. Consolidated finance books for beneficiation and pelletization divisions with inter-division expenditure analysis.
Shift-wise production tracking with batch and LoT control. Integration of production parameters like metallization percentage, temperature, and pressure to maintain product quality.
Monitors finished goods' physical attributes (size range) and chemical properties (C, S, P, SI, O). Provides accurate MIS reports on production costing and plant performance.
Three-level sales cycle: sales contract, sales order, and delivery orders. Sales invoicing linked to weigh slips and delivery orders for instant processing.
Tracks material, overhead, and process-wise costs. Enables standard-to-actual yield comparisons for variance analysis.
Flexible pricing with options for cash discounts, quantity discounts, and fixed-period sales contracts.