Integrated steel plants have multiple profit centre divisions of: Sponge Iron DRI Plant, Pellet Plant, Steel Making Shop, Rolling Mill, Power Generation, and Coal Washery etc. Lighthouse ERP accurately gives Division wise Inventory, Operations, Sales, Profit & Loss and Balance Sheet for statutory compliances and MIS.
Steel plants are characterized by huge material handling. Lighthouse ERP enables full control and error free and speedy operations through highly customized approach in Security Gate, Weighbridge, Quality Control, Yard Management, Freight Management, Quality linked Material Acceptance.
Lighthouse ERP for Steel plants is designed to handle complete needs in most efficient, effective & accurate way . Lighthouse Steel ERP has continuously evolved since 1987 and Lighthouse is committed to provide a industry- specific modules, comprehensive and robust solution for the Steel Industry. Lighthouse' technical expertise and mapping of key requirements is the key behind its success.
Steel industries is extremely labour intensive, and contains lot of heavy work. ERP software helps in monitoring all the operations and tracks the processes involved in steel manufacturing. Steel Manufacturing ERP facilitates features likes automation and business intelligence to reduce delays in the industry that occur due various conditions. ERP software steel manufacturing industry provides helps the industry in gaining various insights that helps in strategic decision making. ERP software for steel industry gives absolute control over budgeting and finance by analyzing various statistical reports and records.
Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis
Expenditure analysis for subcontracting, production etc.
Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios
Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs
All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations
Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.
Carry out batch wise semi finished and WIP pricing while manufacturing
Traceability throughout the manufacturing process from receipt of raw material to finished good
Sophisticated and Accurate MIS on Production Costing / Plant Performance
Production planning : Item BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc.
Shift wise Production with Batch, Lot & Godown Control
Standard to actual yield calculations to manage variance analysis
Quality Control : Accurate MIS on Production Costing / Plant Performance
PLC & DCS Integration with ERP
Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders
Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details)
Sales e-invoicing generated instantly, by linking to Weighslips and Delivery Orders
Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.