Lighthouse ERP
Rolling Mill Industry
Simple to Use
Easy to Implement
Flexible to Customized Solution
ERP software for steel industry enjoys terrific growth due to raising infrastructure development projects across the globe. Major steel corporations are refocusing on improved scheduling and optimizing manufacturing execution
A Rolling Mill produces large no. of sections, many sizes in each section. specific lengths, many grades and quality standards. Manual handling of such enormous product mix is very cumbersome and inefficient. Lighthouse ERP is meant to manage various rolling products including TMT - FE 415/ 450/ 500/ 550, Structure steel - Girder / Channel / Angles etc., Rounds / Flat / Hex etc.
Lighthouse ERP software of Rolling Mill Industry is designed to handle complete needs in the most efficient, effective & accurate way. Lighthouse ERP has continuously evolved since 1987 and Lighthouse is committed to provide an industry- specific, ERP modules, comprehensive and robust solution for the Steel Industry. Lighthouse's technical expertise and mapping of key requirements is the key behind its success.
It readily gives Balance RM to procure, Balance FG to plan, to roll, to inspect and to dispatch on a click for a specific order to roll set and product.
Rolling mill involves several processes like melting, reheating, rolling. To lose traceability in these stages can result in compliance failures and quality control which can be avoided with end-to-end production traceability.
Materials flow through several internal and external paths, making it hard to track and manage their movement accurately.
Poor inventory visibility results in stock outs, excess production, and loss of materials due to lack of inventory management which encourages
Manual input- supported monitoring of material usage and overheads take time and is error-prone.
Mismatches in customer orders, tolerances, and delivery order deadlines disrupts the order fulfillment cycle.
With the ability to attach quality certificates at the time of delivery, Lighthouse ERP for rolling mill guarantees traceability of heat and billets from manufacture to shipment
To give full material flow visibility, the system keeps track of all inventory movements, store requisitions, material issues, returns, repairs, and transfers.
Steel manufacturing ERP points out procurement at the indent stage, permits stock checks at the PO or indent level, and employs ABC analysis and Min-Max levels to improve material use.
Better control and efficiency are provided by production costing, which is calculated using important parameters including fuel, power, labor, and yield losses.
With the ability to compare bundle-wise and net weights for accurate delivery handling, the rolling mill ERP system provides flexibility in managing item amounts at the contract and dispatch levels.
ERP enables structured planning using BOM, MRP, and monthly schedules. With control over process parameters and shift-wise batch production.
Tracks materials and production processes heat-wise from raw material receipt to finished goods, including quality test certificates and lot register maintenance.
Compares standard vs. Actual yield to identify process inefficiencies and control wastage, supporting variance analysis at each production stage.
Maintains shift-wise and mill-wise production records, including godown-level batch tracking, to monitor roll usage and availability in real time.
Generates real-time MIS reports on production costing, plant performance, and quality inspections to support compliance and internal audits.
Tracks inward and outward movement of material at each location Security Gate, Weighbridge, Yard, Stores with visibility over every plant movement type.
Manages stock at Raw Material Yard, Crusher, Feeder, Bagging, and Discharge areas with material stacking and charging precision.