Metallurgical coal or met coal is that grade of coal which is aids in obtaining or producing good quality coke. Coke is an essential fuel and also an reactant which is the primary component used in steel-making. The demand of steel directly affects the demand of metallurgical coal due to its involvement in steel-making. So as long as the demand of steel rises, the demand for metallurgical coke will rise gradually. To obtain metallurgical coke, various processes and operations are involved.
Calcined Petroleum coke on the other hand goes into making of aluminium. Calcined petroleum coke or calcined pet coke has sponge like structure that plays significant role in making of anodes. In both metallurgical coke and calcined petroleum coke, plethora of intricate processes and operations are involved. The met coke and calcined pet coke industry to stay in business in this digital era needs absolute solution to control the business processes.
ERP stands for Enterprise Resource Planning. ERP software for met coke and calcined pet coke industry is the perfect solution to keep the industry functioning. ERP for met coke and calcined pet coke is an efficient and effective software solution that features automation, business intelligence and various modules on which the software relies on. Lighthouse ERP provides robust ERP solutions for met coke and calcined pet coke industry. Lighthouse ERP is continuously upgrading from last 35+ years to meet the standard business and industry needs.
Coke Production captured in each batch (oven) with size, Lot & Godown control Kiln operation log shift is maintained
Kiln operation log shift is maintained
Coal Coking Process management: Coking Plan, Raw Coal Stock, WIP, Finished Coked Coal Stock - Waste Analysis
Production planning : item BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc.
Quality Control: Quality capturing for each batch
Standard to actual yield calculations to manage variance analysis
Sophisticated and Accurate MIS on Production Costing / Plant Performance
Raw Material Quality results captured during Inward: percentage of Sulphur, Nickel, Iron for RPC(Raw Petroleum Coke) ; GCV and Moisture values for coal
Accurate raw material costing and stocking as per source location in the warehouse.
Screening of material for physical separation through mini plant. Control of Material Stock at material Stock Yard, Screening and Dispatch yard.
All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations
Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers,Waste or Scrap movement etc.
Traceability throughout the manufacturing process from receipt of raw material to finished good
Per Tonne costing based on Raw Material, Consumables, Cost of fuel, Electricity
Accurate Raw Material, Semi finished/ WIP and finished stock while manufacturing
Manage Division wise & consolidated finance books Costing/ efficiency , Ledgers & Profitability. Inter division Sales & Purchase on a real-time basis
Accounts approval and bill passing for Purchase, Services (jobwork/ contractors) or Freight scenarios
Various Stock MIS with 10 level drill down: Group->Entity->Division->Plant->Dept->Cost Center->Equipment->Item Group->Item->Issue Slip
Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders.
Delivery with several advanced features: Credit Control, advance from customer, staggered delivery, tolerance rules and with the details of the actual product (lot/batch, Grade wise, Size wise) to be dispatched
Sales e-invoicing generated instantly, by linking to Weighslips and Delivery Orders
Flexible pricing methodscash discounts, quantity discounts, fixed period sales contracts, credit control etc.