Lighthouse ERP
Aluminium and copper Alloys Casting
Simple to Use
Easy to Implement
Flexible to Customized Solution
Aluminium is heavily used in electrical power transmission, machinery and equipment, and construction. Most aluminum manufacturers and producers have access to captive power, affordable labor, and proximity to raw materials like bauxite.
The global aluminum market was worth 19.1 Mn MT in 2019. Looking forward, the market is forecast to reach a volume of 24.3 Mn MT by 2025.
Lighthouse ERP for Aluminium Alloys and Casting Industry is designed to handle complete needs in the most efficient, effective, and accurate way. Since 1987, Lighthouse ERP has continuously evolved, and the company is committed to providing an industry-specific, comprehensive, and robust solution for the aluminum sector and also as a best erp for manufacturing Industry. Lighthouse ERP’s technical expertise and in-depth mapping of key industry requirements are the foundation of its success. The Lighthouse ERP for Aluminium and Copper Alloys Casting , Aluminum extrusion provides complete visibility across the supply chain, with integrated modules for logistics, inventory, and financials.
Casting operations require skilled labour, but managing shift schedules, productivity, & process adherence can be difficult and time-consuming.
Procuring aluminium or copper alloys & transporting them to the plant is prone to delays, especially due to climatic disruption or supply chain inconsistencies.
Although the extrusion process may seem simple, it involves high precision & pressure control, making it complex to manage without real-time monitoring and planning tools.
Manual planning of production press, work orders, or die management may result in extended production cycles & inefficiencies.
Without centralized control, industries struggle to monitor different stages of casting procurement, production, quality testing, and dispatch, leading to potential process gaps.
Lighthouse ERP for aluminium and copper Alloy Casting automates work orders and manages labour allocation efficiency, reducing manual oversights.
ERP for Aluminium Industry enables detailed planning of each production batch, reducing idle machine time and improving throughput.
Process-specific billing is automated, minimizing manual errors and speeding up financial operations.
Aluminium Casting ERP software gives complete control and visibility over operations from raw material procurement to finished goods, ensuring timely interventions.
Lighthouse ERP solution for copper alloys casting is tailored specifically for the aluminium and copper alloy industry, ensuring the system matches the real-time operational needs.
With reduced delays and better coordination across departments, ERP software helps in achieving higher production efficiency.
As an evolving solution, Lighthouse ERP keeps up with new trends, compliance needs, and customer expectations.
Track Heat/Cast-wise quality checks with precise MIS reports. Maintain traceability of finished goods back to the input raw material heat, and its quality test certificate.
Calculate raw material costs based on aluminium scrap types and recovery rates. Monitor every material movement from gate entry to storage, ensuring full traceability and inventory accuracy.
Gain real-time visibility of material stock across key zones: raw material yard, crusher, feeder, discharge points, and bagging areas for streamlined plant operations.
Manage costing per ton based on raw material, fuel, electricity, and consumables. Get division-wise financial control with consolidated ledgers, profitability tracking, and mould life accounting.
Access detailed stock and financial data through a 10-level drill-down: from Group → Entity → Division → Plant → Dept → Cost Center → Equipment → Item Group → Item → Issue Slip.
Handle aluminium ingot or section remelting heat-wise, with control over size, lot, and godown. Track WIP and semi-finished goods with batch-wise pricing.
Create accurate BOMs, plan material requirements, and define monthly production schedules. Monitor real-time process parameters (e.g., temperature, pressure) analyze yield variance.
Log equipment breakdowns shift-wise and date-wise. Implement effective waste recycling strategies to reduce production loss.
Support a 3-stage sales cycle: Enquiry, Order, and Delivery. Generate invoices instantly linked to weigh slips and delivery orders. Enable flexible pricing with discounts and credit controls.
Track die purchase and production usage. Maintain detailed die history cards with fault analysis, root causes, and corrective actions.