erp for rice based bioethanol production industry

Erp software for Ethanol Manufacturing Industry

Ethanol is becoming the fuel of the future. As the population is becoming aware of the adverse effects of fossil fuels on the environment, people are finding new ways of making their long drives environment friendly. Thus, several firms, news companies, advertisement departments, the entertainment industry, etc. are spreading awareness about the BIOfuel and its positive impacts on the environment.

The need for sustainable fuels is increasing day by day as people are starting to recognize their benefits. Not only it's sustainable, but it's also reliable, cost-effective, easily accessible, renewable, and contributes to the creation of employment opportunities.

Ethanol, often known as ethyl alcohol, is a type of alcohol generated either directly or indirectly by the fermentation of crops with high starch. Ethanol can be obtained easily by fermentation of sugarcane, rice, corn, and other grains. It is the primary source of alcohol found in most alcoholic beverages. The fuel is also routinely mixed with gasoline at the gas station in order to oxygenate it. It is also possible to drive vehicles on ethanol alone. Ethanol is one of the most eco-friendly fuels of all time.

The importance of the ethanol industry

The production of ethanol eliminates the carbon equivalent of 20 million cars from the road. Simultaneously, the environmental impact of ethanol production has been considerably reduced. Since 1995, the usage of natural gas and electricity at dry mill ethanol facilities has decreased by approximately 40%, while the use of consumptive water has decreased by half. While the amount of ethanol produced per bushel has grown, this has happened. A bushel of corn now yields 15 per cent more ethanol than it did 20 years ago. What's the result? A reduction in carbon emissions and a boost in energy efficiency. Even when hypothetical land-use change emissions are taken into account, ethanol use cuts greenhouse gas emissions by 40-45 per cent when compared to gasoline.

Ethanol helps lower emissions of air toxics, particulate matter, carbon monoxide, nitrous oxides, and exhaust hydrocarbons by displacing hydrocarbon compounds like aromatics in gasoline.

As the demand for Ethanol is increasing all over the world, India also needs to achieve optimum ethanol production to get paced with the growing industrial scenario. According to ICRA research, India's ethanol production needs to be increased three times its current level in order to meet the target of 20% ethanol blending by 2025. As per the conducted assessment, India's ethanol production in 2021 was roughly 335 crore litres. It resulted in around nine per cent ethanol blended into petrol.

India will need to attain an ethanol production target of 1,014 crore litres by 2025 to meet the E20 goal. According to the report, India will need to progressively increase its ethanol output if it continues on its current path. In July of last year, the Indian government announced a goal of blending 20% ethanol with gasoline by 2025. The government has also set a goal of gradually converting all automobiles to run on ethanol. The government has promoted the use of biofuels in India through the National Policy on Biofuels (NPB).

The Need of ERP for Ethanol Manufacturing Industry

Increases worker productivity, consistent manufacturing quality and operational continuity : Biorefinery industries are going through an extreme workload due to an increase in the demand for ethanol in the country. ERP for the biorefinery industries aids in increasing the productivity of the workflow and keeps the consistency of the material quality equal.

Manages the assets of the industry : Ethanol is obtained from organic residues of crops, thus management and storage of organic raw materials is critical. ERP for the rice-based bioethanol production industry helps with inventory management of rice bran raw materials.

Centralizes the factory operations : Rice-based ethanol production factories have segregated tasks for fermentation, refinery, and ethanol conversion processes. To consolidate different processes in the production work, ERP for Rice-Based ethanol industry provides a centralized platform to streamline the processes.

Employs machines to do dangerous chemical tasks and replaces men : Because ethanol production entails distilling corn into ethyl alcohol, it is inherently risky. When the flammable liquid is handled incorrectly, it might cause a fire, resulting in death, injury, major property damage, and financial loss. ERP software for Biofuel Industry automates dangerous tasks and replaces labour with enhanced machines which also saves time and boosts efficiency.

Increases overall effectiveness of the industry’s engagement in the worldwide market : ERP system adds to business growth by allowing executives to operate remotely, build comprehensive strategies for market penetration, get exposure to new markets and get a 360° view over the changing company dynamics.

Enhances reliability and security of critical systems information and processes : Biofuel Manufacturing ERP implements the power of cloud computing which aids in storing the data on a cloud platform which gives security assurance of data safety, is reliable and allows the data to be accessed online anytime and anywhere.

Delivers real-time information on the management and operations : ERP for biorefinery industry facilitates real-time information flow through all departments and keeps them updated on all the ongoing processes at all times.

Identifies faults in the production systems : ERP speeds up the production and supply chain processes by identifying bottlenecks recognizing and quickly eliminating errors and failures in the systems. Biofuels maintenance management software assists in making the processes more efficient and high yielding.

Cloud Computing & Automatic data synchronisation saves time, decreases time stops and gives security : Cloud computing and Business intelligence integrated with ERP aids manufacturers in synchronizing processes, consolidating operations, and automating the operations which save time, reduce time stops and provides enhanced security.

Increased transparency allows for optimization : With the help of an all-inclusive comprehensive dashboard, the ERP software gives full transparency over the production processes, employees performance and raw material availability.

Incorporates new equipment during the harvest without stopping production : As ERP can be crafted & customized based on the client's demand, it is highly flexible for incorporating various other tools and equipment in the business. With the help of cloud computation, it is highly scalable and can easily merge with existing systems without breaking off the production work or needing to install new systems.

Lighthouse ERP is a one-stop solution for Ethanol industries to streamline their production work and bring efficiency to the workflow.

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