The demand for Galvanized and Color Coated Sheet products, primarily used in roofing and wall cladding, continues to rise in India, with the market steadily shifting from traditional asbestos and plain galvanized sheets to Zinc-Aluminium (Zn-Al) coated variants due to their superior aesthetics, corrosion resistance, durability, and thermal insulation. These sheets are manufactured from Cold Rolled (CR) Coils, and the industry now demands precision, quality traceability, and reduced production downtime to stay competitive.
Lighthouse ERP offers an end-to-end ERP solution specifically built for the CR Steel Coil, Galvanized, and Color Coated Sheet industry. With a legacy of continuous improvement since 1987, This ERP for steel manufacturing industry integrates core manufacturing processes with real-time data tracking, enabling manufacturers to achieve complete control over production planning, quality management, traceability, inventory control, WIP monitoring, and financial accounting. The system is built with industry-specific modules that support SCADA/IoT integration, recipe-based process management, multi-layer quality inspection, dynamic job scheduling, and batch-wise reporting to ensure product consistency and compliance. Lighthouse ERP Sofwtare is tailored to meet the technical and operational needs of this segment offering visibility across the supply chain, optimizing mill operations, and enhancing customer order fulfilment with precision.
Maintaining exact thickness during cold rolling is critical. Variations affect downstream processes and customer satisfaction.
Any defect during cold reduction leads to coil rejection or costly reprocessing. Surface quality is critical for automotive or appliance-grade steel which arises need for Prompt quality control.
Applying uniform rust preventive oil coating is essential. Over-or under-application impacts surface finish and corrosion resistance.
Varying customer specs demand frequent mill setups, causing downtime in manufacturing and planning inefficiencies.
Achieving precise GSM is crucial. Even slight over/undercoating leads to scrap or client penalty.
Accumulation of impurities causes rough surfaces and coating inconsistencies, requiring frequent maintenance shutdowns.
Increasing production speed often reduces zinc adhesion quality. There's a constant trade-off between speed and coating integrity.
Paint adherence depends on proper surface treatment. Any deviation leads to peeling.
CR steel Coil Software integrates with SCADA systems to log real-time gauge readings and auto-adjust rolling parameters, triggering quality alerts to ensure consistent coil thickness.
Using advanced ERO software for CR steel coil manufacturing, quality checks are logged at each stage with WIP traceability that links defects to exact batches, shifts, or raw material origins. This is supported through RCA and audit preparation.
Using advanced ERP software for CR steel coil manufacturing, quality checks are logged at each stage with WIP traceability that links defects to exact batches, shifts, or raw material origins. This is supported through RCA and audit preparation
Through dynamic job grouping, the ERP system minimizes mill resets for similar spec orders and enables shift planning via real-time utilization dashboards.
ERP software for steel integrates SCADA and lab systems to monitor GSM deviations in real-time. QC results are stored digitally and linked to orders, with powder coating ERP modules recommending rework paths for undercoated coils.
Preventive Maintenance scheduling and operator feedback loops help manage zinc pot cleaning cycles and monitor dross levels effectively.
Coating parameter templates are pre-configured by coil type and speed. The system triggers alerts when unsafe overrides are attempted, preserving coating quality regardless of speed changes. .
Pretreatment steps are enforced via operator-valid checklists in the coating ERP modules. Rejection analytics track root causes of adhesion failure to support corrective measures.
ERP for CR Steel Coil Coated Sheet products enables item creation with multiple spec attributes. Batch-wise HR coil generation supports lot reservation and traceability via Item Master and Batch Management.
Lot-wise QC inspection, automated test certificates generation, and raw-to-FC traceability are core in Quality Control and Traceability Management of Galvanized and Colour Coated Sheet ERP.
ERP for coating and sheet coil tracks aluminium scrap cost with recovery logic and manages movement via inventory. Gate entry, weighbridge, and scrap handling, ensuring live WIP/FG stock visibility.
BOM and MRP in CR Steel Coil ERP handle precise material planning, batch tracking, and reuse of idle stock, while Yield Analysis and Breakdown Logs optimize process efficiency.
PLC/DCS-integrated ERP syncs machine data like knife gas pressure and coating metrics. Batch-wise costing reports in Production Costing offer actionable insights into consumption and recovery.
Finance module in CR steel coil ERP calculates per-ton costing of raw material, power, and consumables, including mould life accounting. Division-wise books, inter-division entries and services approvals ensure transparency.
ERP for Galvanized Sheet Products manages complete Sales Order Cycle with enquiry to delivery tracking, advance handling, e-invoicing, and Flexible Pricing for accurate and timely dispatches.