Manufacturing Automation

Maximizing Manufacturing Efficiency through Automation with Lighthouse ERP

Published on : 26 October , 2022

Publisher : Akshay L.

Year after year, manufacturers' demand for automation grows. The manufacturing industry is one of automation technology's most common and significant applications. Manufacturing is a crucial part of the global economy, and it is an industry that is constantly changing. From new technologies to changing customer demands, the manufacturing sector must adapt quickly to remain competitive.

Automation in factories, Industry 4.0, and other connected manufacturing solutions will become more common as manufacturers seek ways to increase efficiency and reduce costs. One key area that manufacturers are focusing on is automation, and this is where Enterprise Resource Planning (ERP) software can play a significant role.

The Definition of Manufacturing Automation

Automation in the context of manufacturing refers to the use of equipment to automate systems or processes. The ultimate goal of manufacturing automation is to enhance capacity while decreasing expenses. Automation is beneficial for repeated operations or tasks that demand exceptional precision. Electromechanical devices can be designed to do a variety of functions. Automation can also be utilized in manufacturing business administration, such as automated inventory scheduling and data sending and analysis for reporting, and it can help enhance workplace safety by completing jobs that would otherwise damage or endanger human workers.

For the manufacturing industry, automation can take numerous forms, engaging with products in a variety of ways. Automation is not for every manufacturer, although most can benefit from at least one of the three categories of automation:

Fixed Automation: Fixed Automation is intended to accomplish a single task. This is the automation type for you if you require a single item created frequently in the same way. Because it serves a single purpose, your system should be highly skilled at accomplishing it. This is related to the high-volume manufacture of single parts.

Programmable Automation: Programmable Automation can perform many functions, allowing it to produce multiple items in a shorter amount of time. However, there is downtime when automation systems must be reprogrammed to execute a new function. This is related to batch production, in which many items can be manufactured but may require human changeovers.

Flexible Automation: Flexible Automation is in the middle of the two. While it can be programmed to execute various functions, it is only compatible with a limited range of items. This relates to real-time or on-demand production, which can mix programmable and fixed automation and bring together many processes to improve efficiency with less downtime.

Manufacturing Automation in Industries

Automated manufacturing activities have extended across numerous industries, but we see it fast expanding in the following:

Automobile sector : Robotic process automation (RPA) has boosted both productivity and safety in the automotive industry by collaborating with people to do more in less time while maintaining high-quality control. This technology can eliminate human error in operations that need precision production and provide automated reporting and documentation. It also has built-in safety safeguards that can be programmed to halt machines when a person goes too close.

Medical Devices and Pharmaceuticals : Because automated technology in the medical business can accomplish jobs with greater precision and lower error rates than people alone, it has become indispensable in the documentation, reporting, and manufacture of pharmaceutical products and medical devices.

Food & Beverage : Automation ensures that each client receives a consistent product and can limit human interaction for better food safety and recall risk reduction. Automated inventory tracking and tracing, as well as automated reporting and analytics, can aid in decision-making when modifying scheduling and workflows to reduce food waste or product loss.

Consumer Goods : The consumer products and consumer goods industries rely on automated processes to assist in satisfying demand while avoiding cost overruns, especially during manpower shortages. Manufacturing automation can be found in all stages of the consumer packaged goods (CPG) process, including assembly, packaging, material handling, shipping, inspection, testing, scheduling, and reporting.

Technology and Electronics : As demand for electronics and high technology products grows, automated manufacturing robotics can dramatically increase production speed, test and remove defective products, and aid in maintaining optimal manufacturing conditions to produce higher quality products at a lower cost.

Packaging : Automation in the packaging business assists producers in remaining competitive and consistent in their products, keeping personnel safer, and enhancing packaging flexibility to accommodate larger and more diversified product types.

Advantages of Manufacturing Automation through ERP

Manufacturing ERP software integrates various business functions, such as finance, supply chain management, and production, into one centralized system. By automating these functions, manufacturers can streamline processes, reduce errors, and increase efficiency. The points below provide a closer look at the benefits of automation in manufacturing through various ERP Modules

1. Reduces errors and improves accuracy

Manual data entry is one of the most common sources of errors in the manufacturing process. By automating the data entry process, manufacturers can reduce the risk of errors and ensure that the data they are using is accurate. This leads to improved decision-making, as the data is reliable, and it reduces the risk of costly mistakes.

2. Improves visibility and control

ERP in Manufacturing Industry provides a single, centralized system that allows them to manage all aspects of their operations. This means that they can easily see what is happening in their business and make decisions accordingly. This is particularly important in the manufacturing industry, where there are often many different departments and functions that need to be integrated. By using ERP software, manufacturers can improve visibility and control, leading to better decision-making and improved outcomes.

3. Streamlines processes

One of the biggest benefits of Manufacturing ERP software is that it streamlines processes. By automating key processes, manufacturers can reduce the time it takes to complete tasks, freeing up time for more important tasks. This also reduces the risk of bottlenecks, as tasks are completed more quickly and efficiently. This, in turn, leads to improved productivity and efficiency, as well as lower costs and higher profitability.

4. Provides real-time data

ERP software provides manufacturers with real-time data, which is essential for making informed decisions. This is particularly important in the manufacturing industry, where decisions must be made quickly to ensure that production schedules are met. By using ERP software, manufacturers can access real-time data, which allows them to make informed decisions, respond quickly to changes, and make adjustments as needed.

5. Improves collaboration

ERP software also improves collaboration between departments and functions. This is important in the manufacturing industry, where different departments must work together to ensure that products are produced efficiently and to the required quality standards. By using ERP software in Manufacturing Industry, manufacturers can improve communication between departments, leading to improved collaboration and better outcomes.

What Is the Future of Manufacturing Automation?

Robots are becoming more intelligent. Their ability to accomplish difficult jobs with greater consistency and less risk is transformative for the manufacturing industry. The future of manufacturing automation is bright based on the trajectory of present technical breakthroughs.

Many people believe that automation will soon replace human labour, however, most processes still require a human touch since people are more flexible to change and creativity. This allows them to be retrained more quickly than a robot can be reprogrammed and reassembled. It is critical to remember that automation is not intended to replace roles, but rather to change responsibilities. Humans can now be better employed in positions that are safer, less physically demanding, and more about problem-solving, creativity, people management, and innovation, rather than performing tasks that may pose ergonomic and safety difficulties.

Best Manufacturing Automation ERP Software

In conclusion, automation in manufacturing through ERP software is essential for manufacturers who want to remain competitive in today's market. ERP in Manufacturing Industry provides manufacturers with the tools they need to streamline processes, reduce errors, improve visibility and control, provide real-time data, and improve collaboration. By taking advantage of these benefits, manufacturers can achieve improved productivity, efficiency, and profitability, making them better equipped to succeed in today's competitive marketplace.

The Best ERP software for Manufacturing Automation is Lighthouse ERP software. Lighthouse ERP in Manufacturing Industry has been regularly improving and evolving for over 35+ years to meet all modern industry standards. Lighthouse ERP software streamlines all procedures and operations in an industry or factory to make work easier and more efficient. Our ERP software assists industries in improving the complexity of their operations and processes, resulting in increased efficiency.

Industrial automation is assisting manufacturers in dealing with a plethora of work and processes and smoothing them out. Lighthouse ERP software, to put it simply, is the greatest ERP software for factory management and automation. Our ERP software assists industries in streamlining operations and completing all activities on time and under budget.

ERP Modules
ERP Modules
Mobile Solutions
Mobile Solutions
Web Portals
Web Portal
Industry 4.0