Lighthouse ERP
Lead and Zinc Alloys casting
Simple to Use
Easy to Implement
Flexible to Customized Solution
The lead metal is primarily extracted from sulfide ore-galena, cerussite or anglesite using a pyrothermal process. The global lead market has been experiencing noticeable growth, particularly in automotive and industrial storage battery applications. Lead also plays an important role in producing paint, glass, ceramics, and stabilisers for the PVC industry.
Lighthouse ERP for lead and zinc alloy casting manufacturing industry is designed to handle the complete operational needs in the most efficient, effective, and accurate manner. Since 1987, Lighthouse has been committed to delivering industry-specific ERP solutions, offering a comprehensive and robust lead and lead casting ERP software tailored to the unique demands of the aluminium sector. Backed by deep technical expertise and precise mapping of industry requirements, Lighthouse has built a strong foundation of success. The ERP for zinc and alloy manufacturing is developed to provide end-to-end visibility across the entire supply chain, including ERP for logistics, inventory, and financial management in the casting industry.
Recycled scrap contains impurities that are hard to manage without spectrometer integration, causing inconsistent alloy quality in metal alloy production software environments.
When there is a lack of end-to-end tracking of each alloy batch, from raw material to output, results in poor quality control and compliance issues.
Manual monitoring leads to casting defects due to inconsistent die temperature and cavity pressure, affecting the performance of the zinc die casting process management system.
Inefficient monitoring of furnace energy and melt loss per batch hampers cost optimisation and production efficiency, so batch-wise productivity tracking with ERP becomes necessity.
Manual dross handling causes material loss per batch and hampers cost optimisation and production efficiency.
Frequent alloy changes without proper recipe control cause contamination and production errors.
Keeping the records of tool usage cycles, scheduling preventive maintenance and alerting teams before any breakdown is challenging, which could be possible with manufacturing ERP software.
Absence of integration between production data and lab analysis prevents real-time quality feedback and delays corrective actions which can be corrected with quality control software.
Real-time impurity checks via LIMS ensure alloy consistency and reduce batch rejections in lead casting ERP software.
In metal ERP software, every input is digitally linked to output, ensuring traceability and compliance.
Automated real-time monitoring of casting parameters reduces defects, improving results in zinc die casting process management.
Live tracking of energy use and melt loss improves cost control and furnace yield for foundry operations and quality tracking.
This ERP for non-ferrous metal industry captures dross data, improving recovery and reducing material wastage in metal alloy production software.
Recipe-based alloy management reduces setup time and contamination, especially in zinc alloy manufacturing ERP systems.
Scheduled maintenance and wear tracking extend tool life and casting precision in die casting ERP systems workflows.
Integrated lab and production data allows instant quality checks and issues identification, a key need for foundry ERP solutions.
Manages BOM, MRP, monthly production schedules, and standard vs actual recovery with variance and breakdown analysis.
Tracks lead scrap/sponge usage per heat with size, lot, and godown-level control for accurate lead alloy inventory management.
Ensures complete traceability from raw material receipt to finished goods, including input-output linkage and quality test certificates as essential aspects of lead casting ERP software.
Integrates PLC & DCS with ERP for automated quality checks, ensuring consistent production quality and real-time data capture.
Generates sophisticated MIS reports on plant performance, cost per ton, and recovery trends for actionable insights using metal alloy production software.
Monitors all inward and outward movements like rake inward, returns, inter-yard transfers across gate, weighbridge, labs, and yards, strengthening ERP for logistics management.
Supports batch-wise pricing for work-in-progress and semi-finished goods during manufacturing cycles.
Provides division-wise costing, ledger tracking, profitability analysis, and mould life accounting with inter-division transactions.
Automates purchase, freight, jobwork billing with real-time approval workflows and flexible bill passing systems.
Covers end-to-end sales from enquiry and quotation to order, dispatch, and invoicing with dynamic pricing, credit control, and grade-wise product dispatching is ideal for metal alloy ERP software implementation.