Beneficiation is a process of removing various impurities from the ore to use it for specific purpose. The removal of impurities drastically increases the quality of the ore, ultimately makes it usable in higher grade works. Multiple methods like washing, magnetic separation, jigging, gravity separation, and floating are used for beneficiation of ore. Beneficiation increases the value of the ore, eventually gaining more profit to the business. The end result of beneficiation is to obtain high quality ore eliminating inefficiencies and wastage from extracted ore.
Pelletization is a process of converting iron ore into pellets. Pellets are small spherical balls of iron which are generally used in blast furnaces as raw material. After the process of beneficiation, the extracted high quality of iron ore is subjected to pelletization. Limestone or dolomite is added in pelletization process as a fluxing agent. After preparation of pellets, they are transported to wherever necessary. Beneficiation and Pelletization processes goes hand in hand, hence myriad of operations are involved in both of the processes.
ERP software helps the industry to control and track its operations. ERP stands for Enterprise Resource Planning. The software gives absolute control over the operations in the industry, so eliminate various errors and mistakes that can collapse the industry. ERP software automates the process of information exchange, and human interventions are eliminated which results in faster functionality. Automation also eliminates the delays. Business Intelligence or BI in ERP software for Beneficiation and Pelletization performs various operations on data and records to provide insights of the business. This is helpful in budgeting and finance in future to take strategic business decisions.
Lighthouse ERP is the magnum opus of Lighthouse Info. 35+ years of experience in designing and implementing ERP software to 300+ customers, Lighthouse ERP provides customers with absolute satisfaction. Expert team at Lighthouse Info proffers industry-specific ERP software for Beneficiation and Pelletization. Security gate pass, Weighbridge, QC, Yard management, Freight Management, Purchase bill passing are some of the features of Lighthouse ERP. The ERP software for beneficiation and pelletization replaces the traditional and modular systems and helps the industry to operation with full force and improve efficiency & makes workflow smoother.
All inward and outward movement is tracked at Security Gate, Weighbridge, Quality lab and store/ yard locations in Lighthouse ERP for Beneficiation and Pelletization.
Control of Material Stock at Raw material Stock Yard, Crusher, Feeder, discharge area and bagging area in Lighthouse ERP for Beneficial industry.
Plant movement: various scenarios including Inward, Outward, Stores Related, Purchase or Sales Return, Rake Inward, Inter-Yard Transfers, Waste or Scrap movement etc.
Carry out batch wise semi finished and WIP pricing while Manufacturing in Lighthouse ERP for pellets manufacturing.
Traceability throughout the manufacturing process from receipt of raw material to finished good
Accounts approval and bill passing for Purchase, Services (job work/ contractors) or Freight scenarios
Manage Division wise & consolidated finance books for Beneficiation and Pelletization divisions , Ledgers & Profitability. Inter division Sales & Purchase Expenditure analysis for subcontracting, production etc.
Material costs, Overhead costs and Process wise costs; detailed product costing and variance analysis to control product costs
Various Stock MIS with 10 level drill down
Age of finished product along wit Metallization %age, Standards , Actual & Deviation
Finished Goods Physical attributes such as: size range
FInished Goods Chemical attributes: C,S,P,SI,O
Production planning: Item BOM, Material Requirement Plan, Monthly Production Schedule, process parameters like temperature, pressure etc.
Shift wise Production with Batch, Lot & Godown Control
Standard to actual yield calculations to manage variance analysis
Quality Control:Accurate MIS on Production Costing / Plant Performance
Sophisticated and Accurate MIS on Production Costing / Plant Performance
Planning and control modules is robust Module in Lighthouse ERP for pellet companies.
Enquiry & Quotation followed by three level order cycle Sales Contract, Sales Order and Delivery Orders
Delivery orders can be made on the basis of the advance received and with the details of the actual product to be dispatched (with Grade wise, Size wise product details)
Sales Invoicing generated instantly, by linking to Weighslips and Delivery Orders
Flexible pricing methods cash discounts, quantity discounts, fixed period sales contracts, credit control etc.