Lighthouse ERP
Transformer Industry
Simple to Use
Easy to Implement
Flexible to Customized Solution
Electrical equipment manufacturers producing transformers face operational challenges from procurement to timely deliveries. With transformer variations in size, design, voltage rating, and color, managing end-to-end production planning, raw material procurement, and on-time dispatches requires precision.
Lighthouse ERP for transformer manufacturing is tailored to handle these complexities with accuracy. Developed since 1987, Lighthouse ERP software evolves continuously to meet industry demands. The solution offers transformer industry-specific ERP features, helping manufacturers streamline operations, improve productivity, and meet customer-specific requirements with full control and traceability.
ERP for the transformer industry integrates critical functions like sales order management, production planning, BOM configuration, inventory control, shopfloor tracking, and quality checks into a single platform. This unified system enables manufacturers to reduce manual dependencies, improve transformer batch traceability, and respond faster to dynamic market and customer demands.
Manual cross-departmental workflows slow down procurement, production, and quality checks impacting delivery timelines and resource utilization.
Maintaining transformer specifications and reports on paper or Excel leads to data errors, misplaced files, and inefficiencies in accessing production records.
Without real-time data or dashboards, it’s difficult for manufacturers to monitor operations, evaluate transformer production KPIs, or make proactive business decisions.
Disconnected design, inventory, and shop floor processes result in unplanned halts, reactive scheduling, and excessive resource wastage.
Critical production and testing data stored across multiple folders or systems poses risks of duplication, loss, and poor coordination.
The ERP for pipe manufacturing industry comes with tailored training and strong change management to help users shift smoothly from manual to digital.
Digitized ERP transformer test reports, drawings, and specifications ensure quick access, secure archiving, and reduced paperwork errors.
Business intelligence tools integrated with ERP allow manufacturers to analyze production trends, optimize processes, and drive informed decisions.
The transformer ERP system enables transformer-specific planning and resource allocation for each process stage ensuring smooth, uninterrupted flow.
All operational data is centralized within the ERP for electrical manufacturing companies, providing secure access and improved collaboration across procurement, production, and quality teams.
Captures all customer-specific transformer requirements size, color, voltage, tolerances, technical specs for accurate and customized production.
Groups similar products or raw materials into a single work order, reducing setup time and improving transformer line efficiency.
Supports unlimited transformer BOMs with routing dependencies, ensuring accurate planning, scheduling, and production control
Tracks output by operator, machine, and shift. Logs rejection quantity, tool consumption, and material shortage in real time.
Provides live status of transformer manufacturing at each stage from coil winding to testing and dispatch.
Generates daily MIS reports by work center, logging machine breakdowns, setup delays, and power outage impacts.
Enables process-wise QC, manages rejection, rework, and inspection calls with complete traceability and compliance tracking.