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 Materials Management (Stores) Module   

 Scope and Advanced Features of Materials Management (Stores) Module:-

1.   Item Classification: -

  • Entity-Division Wise Stock-in-Hand.
  • Breakup of stock in Good / Rejected /Pipeline status.
  • Minimum, Maximum, Reorder level exceptions reports.
  • Classification of item code up to several level.
  • Inventory reports on any no. of first characters of item codes.
  • Additional fields of Item Class and Item Category for deeper MIS.

 

2.   Indent:

  • In two stages - Unapproved Indent entry and subsequent approval by authorized executive.
  • After departmental approval, the purchase department acknowledges the indents and gives expected purchase due-date.
  • Special Merging facility for the pendingindents with any one indent, having the same item.
  • Online linking of Indents with Order or GRN or both. One indent can be linked with one or many Orders or GRNs or both.
  • Monitoring and reporting of pending indents department wise, item wise, division wise, date wise.
  • Department wise Status of indents, Query showing several stages like department approved /unapproved, purchase acknowledged or not, order details if made against the indent, GRN details if made against the indent, merged indents details etc.

Auto Indent – Auto indenting procedures automatically create the indents for the items for which the total stock (Good stock+ Pending indent qty (approved) + Pending order qty (approved and un-approved) + Pending pipeline qty (Un-inspected GRN qty)) of a item is less than the defined re-order level for that item. The indent Qty is kept as (defined max qty – total stock). User can edit this qty at the time of process.

 
3.   Enquiry : -
  • Generation of enquiry letters based on indents.
  • Emailing of Enquiry
  • Auto Enquiry at Indent Acknowledgement process based on registered vendors.

 
4.   Quotation :-
  • Entry of quotations received against Enquiries or direct.
  • Concept of Landed Cost.
  • Comparison Statement Generation.

 

5.   Purchase order : -

  • In two stages - Unapproved P.O. entry and subsequent approval by authorized executive.
  • Online display of Last Purchases Details for each item at data entry.
  • Special Long text or graphical annexure attachment with P.O., which are kept in database.
  • Facility for having multiple Unit of Measurement for the same item at the time of order.
  • Provision for Amendments to the P.O. and keeping the previous version in the log file.
  • Internal Order Systems for purchases where formal order is not issued.
  • Quantity executed is online updated from GRNs.
  • Pending order status reports item wise/Party wise/Delivery date wise etc.
  • Online linking with Indents

 

 

6.    Goods Received Note (GRN) : -

  • Multistage GRN Processing.
  • GRN creation from Party Challan, P.O., actual quantity received in Stores.
  • Online linking with indents.
  • Shortage Memo (if any) is auto generated.
  • Creation of provisional landed rates based on P.O./Last GRN/ Item master Std. Rates for calculation of moving weighted average rate and for provision of material value of unprocessed purchase bills in accounts.
  • GRN item wise inspection by authorized concerned departments engineers.
  • Rejection Memo (if any) is auto generated.
  • GRN Valuation based on item rates and other bill amounts like Discounts, Excise, Sales tax, Entry Tax, Packing & Forwarding, Freight & Other charges from rates brought from P.O./Manual inputs (where P.O. is not there) with system calculated amounts for arithmetical accuracy . Party Bill No.& Date is also entered in this stage.
  • Feeding of expenses incurred/ debit –credit note received which are not part of bill amount .This is for calculation of Landed cost.
  • Item wise Last GRN Rates Details is displayed and printed for comparison as a helpful feedback for approval and bill passing.
  • Cash Freight Payment advice auto generation from the GRN.
  • List of Pending GRNs waiting for inspection, valuation, approval in age wise and other formats.

 

7.   Purchase Bill Processing :-

  • One Purchase bill may be linked to one or many GRNs.
  • Bill to be processed is selected from the list of un-approved party bill no/dates.
  • Feeding of Bill amount as per the party bill. GRNs item Details and total of GRN valuation amounts is displayed in this stage.
  • Auto generated Debit Note / Credit Note based on Item rate variation, Other bill components variation, Quantity shortage/Excess, Rejections.
  • Bills may then be online approve by authorized purchase manager.
  • GRN control register for handing over the paper documents of bills to accounts dept

 

8.   Accounts Bill Passing and creation of purchase voucher as accounting transaction : -

  • Bill to be passed is selected from the list of purchase approved party bills.

  • Sales Tax code is cross checked in this stage.

 

9.   Rejection Management :-

  • Rejected item return to party gate pass is made from the list of un-send rejected items for the user- inputted party.
  • Special GRN for transferring items from Rejected stream to Good stream.
  • Vendors where no rejection item is pending do not appear in the list for party selection.

 

10.  General Gate pass : -

  • Non-stocks items being sent out of the factory premises are classified -
  • Returnable item gate pass.
  • Non returnable item gate pass.
  • List of items issued on returnable gate pass but not received back.

 

11.   Repair gate pass : -

  • Equipment going on repair gate pass.
  • Auto generated GRN at return time from sent for repair gate pass reference.

 

12.   Conversion gate pass :-

  • Stores items going out for further Conversion/Job work.
  • Special GRN after conversion with linkage and online updation of qty consumed of item sent for conversion in conversion gate pass.
  • List of items lying at jobber’s place i.e. items sent for conversion but qty not fully consumed.

 

13.   Requisition for issue of material :-

  • In two stages - Unapproved entry and subsequent approval by authorized executive.
  • Validated with current stock.
  • Auto issue slip generation on store side with the reference of the requisition no.
  • Auto valuation with moving weighted average rate.

 

14.   General issue :-

  • Validated with current stock.
  • Auto valuation with moving weighted average rate.

 

15.   Inter division transfer :-

  • Validated with current stock.
  • Auto valuation with moving weighted average rate

 

16.   Loan issue :-

  • Auto generation of debit note cum gate pass for stores items issued on Loan basis to sister-concerns and other organizations.
  • Auto generation of account vouchers.

 

17.   Contractor Issue :-

  • Non-chargeable issue to contractor.
  • Chargeable Issue to Contractor.
  • Concept of auto defined service charge addition on rate.
  • Auto generation of debit note cum issue slip for stores items issued on Chargeable basis to various project and labor contractors.
  • Auto generation of account vouchers.

 

18.   Tools & Tackles Handling :-

  • Separate but similar Inventory system for tools & tackles issued temporally to the departments.

 

19.   Inventory of office consumable Items :-

  • Separate but similar Inventory system for office consumable items such as stationary with separate item master.

 

20.   Work Order : -

  • Work order can be made with structured job details in term of qty, rate and amount.
  • In two stages - Unapproved Work Order entry and subsequent approval by authorized executive.
  • Provision for Amendments to the W.O. and keeping the previous version in the log file.
  • Billing procedures with references of the work orders.